Concrete cutting, coring & scanning since 2003 · Servicing all of Sydneyoffice@cutaway.com.au · 0400 929 963
Wall sawing · Sydney

Wall sawing for openings with square, clean edges.

Track-mounted wall sawing for new doorways, windows, lift openings and service penetrations in concrete walls, and for cuts on slabs and stairs too thick for a floor saw.

New slab opening viewed from the room below

Wall sawing, also called track sawing, mounts a diamond saw on a rail fixed to the wall. The saw runs along the track in a series of passes, cutting progressively deeper until it is through. The result is a straight, square edge on a vertical, horizontal or inclined surface, with none of the vibration and cracking caused by breaking out.

Cutaway uses wall saws to cut new door and window openings in concrete walls, enlarge existing openings, cut lift and stair openings, and remove sections of wall, slab and stair where precision matters. Because the track can be mounted at almost any angle, wall saws also cut slabs, ramps and stairs that are too thick for a floor saw.

Like every cut we make, wall sawing is done wet for dust and silica control, with slurry contained at the cut.

New openings in concrete walls

Renovations, adaptive reuse and commercial fit-outs often need new openings in concrete walls: a new doorway between tenancies, a window in a basement wall, or a larger opening for a lift or plant. Wall sawing cuts the perimeter precisely so the panel can be removed in sections.

Before cutting, your engineer will usually specify propping and lintels. We work to their requirements and coordinate with your builder on sequencing.

Slab opening with new steel framing
Slab opening with new steel framing

Thick sections and controlled removal

Wall saws cut deeper than handheld saws and work on any orientation, which makes them the right choice for thick walls, retaining walls, stairs and heavy slabs.

Where a section is too thick or too irregular for a track saw, we'll recommend wire sawing.

What's included

Wall Sawing scope.

The core of what we deliver. Every job is quoted to the site, so tell us what you need and we'll tailor the scope.

Door and window openings

New and enlarged openings in concrete walls.

Lift and stair openings

Precise openings for lift shafts and new stairs.

Service openings

Penetrations for ducts, plant and large services.

Stairs, ramps and thick slabs

Track-mounted cuts beyond floor saw depth.

Section removal

Controlled cutting of walls into liftable panels.

Retaining and basement walls

Openings and removal in heavy concrete walls.

Our process

How the job runs.

Planned before we arrive, scanned where it matters, wet-cut and cleaned up before we leave.

Step 1

Engineering and set-out

Opening marked to plan; propping and lintels per engineer.

Step 2

Scan the wall

Locate conduits and reinforcement before the track goes up.

Step 3

Mount and cut

Track fixed, saw cuts in passes to full depth.

Step 4

Remove and clean

Panels removed in sections, edges left clean and square.

FAQs

Wall Sawing questions.

Can't see your question? Call 0400 929 963.

How thick a wall can you saw?

Wall saws cut considerably deeper than handheld saws and can cut from both sides for thick walls. For very heavy sections, wire sawing is the alternative. Tell us the wall thickness and we'll recommend the method.

Do I need an engineer before cutting a wall opening?

For structural walls, yes. An engineer will specify any propping, lintels or strengthening needed. We cut to their design.

Is wall sawing noisy?

Diamond sawing is significantly quieter than breaking with jackhammers and produces very little vibration, which helps in occupied buildings.

Can you cut a window into a basement wall?

Yes. Wall sawing is ideal for openings in basement and retaining walls, subject to engineering and waterproofing requirements.

How long does a door opening take?

A typical single door opening in a concrete wall is often completed in a day including set-up. Thickness, reinforcement and access all affect the time.

Free quote

Need wall sawing?

Tell us what needs cutting, coring or scanning and where. We'll come back with a clear quote, fast.

Contact

Book a cut, core or scan.

Send through the details, photos or plans if you have them. We'll call back to confirm scope, access and timing, then put the price in writing.

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